Manufacturing, Engineering & Production Capabilities
A Cross-Industry Manufacturing Platform for Custom Parts, Prototypes & Production
Façade Creations is a digitally enabled manufacturing partner providing end-to-end custom manufacturing services across multiple industries, from early-stage prototypes to full-scale production programmes.
We help companies transform digital designs into physical components by combining advanced manufacturing technologies, structured engineering review, and a tightly governed production network. Our role is not limited to a single sector or application – we are built to support any custom part, using the most appropriate manufacturing process, material, and supply route.
Our platform is designed for organisations that value speed, control, quality, and scalability without the complexity of managing multiple suppliers.
What We Manufacture
We manufacture custom components and assemblies for a wide range of applications, including but not limited to:
- Mechanical and structural components
- Enclosures, housings, and panels
- Precision-engineered parts
- Functional prototypes
- Low- and medium-volume custom parts
- Serial production components
Projects range from single bespoke parts to repeat manufacturing programmes supplying hundreds or thousands of components over time.
How Our Manufacturing Platform Works
Manufacturing is managed through a structured, repeatable workflow designed to reduce risk, shorten lead times, and ensure consistent quality.
End-to-End Workflow
Design Intake
Clients submit 3D CAD models and technical drawings. Common formats include solid models and 2D manufacturing drawings with defined tolerances and material specifications.
Manufacturability Review
Each design is reviewed for:
- Process suitability
- Material selection
- Tolerance feasibility
- Cost and lead-time optimisation
Potential issues are identified early, before production begins
Process & Supplier Selection
The most appropriate manufacturing process and production route are selected based on part geometry, quantity, material, and performance requirements.
Quoting & Lead-Time Confirmation
Pricing and delivery timelines are confirmed transparently, with options for prototype, low-volume, or production pricing where applicable.
Prototype or Pilot Production
Where required, prototype or pilot runs are completed to validate design, fit, and performance.
Production
Manufacturing is carried out under controlled conditions, with defined quality checkpoints and process monitoring.
Post-Processing & Finishing
Parts undergo required secondary operations, surface treatments, and finishing processes.
Inspection & Quality Verification
Final inspection and documentation ensure parts meet specified requirements.
Packaging & Delivery
Components are packaged appropriately and delivered with full documentation.
Manufacturing Technologies
Our technology stack covers the majority of modern manufacturing methods, allowing us to remain process-agnostic and application-focused.
CNC Machining
CNC machining is used for components requiring high accuracy, strength, and repeatability.
Typical Applications
- Mechanical components
- Structural brackets and interfaces
- Precision housings
- Industrial and automotive parts
- Tooling, jigs, and fixtures
- Technical components with tight tolerances
Machining Capabilities
- Turning for cylindrical and rotational parts
- Multi-axis milling for complex geometries
- Precision drilling, boring, and threading
- Multi-operation setups for dimensional consistency
Materials
- Aluminium and aluminium alloys
- Stainless and carbon steels
- Tool steels
- Copper-based alloys
- Titanium and high-strength alloys
- Engineering plastics and high-performance polymers
Machining strategies are selected to balance accuracy, surface quality, cost, and lead time.
Sheet Metal Fabrication
Sheet metal processes are used to manufacture flat, formed, and assembled components efficiently.
Typical Applications
- Enclosures and cabinets
- Frames and structural panels
- Covers, guards, and housings
- HVAC and ventilation components
- Infrastructure and architectural elements
Fabrication Capabilities
- Laser cutting for precision profiles
- Waterjet cutting for thick or heat-sensitive materials
- Plasma cutting for heavy-gauge sections
- Press brake bending and forming
- Welding, fastening, and mechanical assembly
Material thickness, bend radii, and tolerances are optimised during design review to ensure manufacturability and repeatability.
Additive Manufacturing (3D Printing)
Additive manufacturing enables rapid development, complex geometry, and low-volume production without tooling.
Typical Applications
- Functional and visual prototypes
- Design verification models
- Jigs, fixtures, and production aids
- Lightweight or topology-optimised components
- Custom housings and enclosures
Capabilities
- Polymer additive manufacturing
- Metal additive manufacturing
- Flexible and elastomeric materials
- Multi-material builds where required
Additive manufacturing is often used alongside traditional processes to accelerate development and reduce overall production cost.
Forming, Moulding & Casting
Tooling-based processes enable efficient production for medium- and high-volume requirements
Supported Processes
- Injection moulding
- Insert and overmoulding
- Die casting
- Compression moulding
- Thermoforming
- Vacuum casting for low-volume production
Typical Applications
- Consumer product housings
- Automotive interior and exterior parts
- Industrial covers and guards
- Electrical and technical enclosures
- Infrastructure and construction components
Tooling strategy is aligned with expected production volume and lifecycle requirements.
Materials & Engineering Support
Material selection is driven by application performance, not availability alone.
Material Categories
- Structural metals
- Corrosion-resistant alloys
- Engineering plastics
- High-temperature polymers
- Elastomers and flexible materials
We support material alternatives to improve cost efficiency, durability, and supply availability.
Secondary Operations & Surface Finishing
Post-processing is integrated into the manufacturing workflow to ensure functional and aesthetic requirements are met.
Finishing Options
- Surface smoothing and texturing
- Protective and decorative coatings
- Corrosion protection treatments
- Anodising and conversion coatings
- Polishing, blasting, and marking
Surface treatments are selected based on environmental exposure, wear resistance, and visual expectations.
Quality Control, Inspection & Documentation
Quality is managed as a continuous process, not a final checkpoint.
Quality Activities
- Dimensional inspection
- First-article verification
- In-process checks
- Final inspection and functional testing
- Non-destructive testing where required
Documentation
- Material traceability
- Inspection and measurement reports
- Batch and lot tracking
- Compliance and production records
This ensures consistency across prototypes, repeat orders, and production programmes.
Logistics, Packaging & Supply Chain Management
We manage logistics as part of the manufacturing solution.
Logistics Capabilities
- Application-specific protective packaging
- Custom inserts and kitting
- Sequenced and phased deliveries
- Domestic and international shipping
- Export and customs documentation
This ensures components arrive ready for use, assembly, or installation.
Industries We Support
Our manufacturing platform is used across a broad range of industries, including:
- Industrial manufacturing and machinery
- Automotive and transportation
- Consumer products and electronics
- Energy and utilities
- Medical and technical equipment
- Construction, infrastructure, and architecture
Each industry benefits from tailored process selection and quality control.
Digital Procurement & Production Management
Design Review & Feasibility
Early assessment of designs reduces risk and avoids downstream delays.
Cost Optimisation
We support target pricing through process optimisation and material alternatives.
Repeat & Program Manufacturing
For ongoing demand, we manage tooling, capacity planning, and inventory strategies.
Integration
Our workflows can align with procurement and operational systems for long-term manufacturing programmes.
Manufacturing Network & Governance
Production is delivered through a carefully governed manufacturing ecosystem.
Governance Principles
- Capability-based supplier selection
- Ongoing performance monitoring
- Quality system verification
- Capacity and risk management
This allows us to scale production without sacrificing control.
Data Security & Intellectual Property
Design data is protected throughout the manufacturing lifecycle.
- Secure file handling
- Controlled access
- Confidentiality agreements
- Clear ownership boundaries
Scalability & Lead Times
Our platform supports:
- Rapid prototyping
- Short-run manufacturing
- Medium-volume repeat orders
- High-volume serial production
Lead times are confirmed upfront based on process and complexity.
How to order your parts
1. Upload your CAD Files
Multiple designs for different parts can be imported at the same time to produce a single quote. In less than a minute, a detailed cost estimation appears on the screen.
2. Choose the process for materials
First, select the manufacturing process you require. You can then choose from over 110 materials, both metals and plastics, and from a wide range of finishes and certications
3. Order your parts online
Once you have selected the required options, all you need to do is confirm the order and pay for it on the secure payment platform. Your design will then be analysed by expert engineers
4. Receive your ordered parts
Within a short amount of time, you will receive the parts that you have ordered directly to your given shipping address. You can track your package at any time in your personal account.
Quick Reference
Material Reference
- Aluminum 6061: Lightweight, easy to machine, and corrosion-resistant.
- Stainless Steel 316: Excellent corrosion resistance, ideal for chloride-rich environments.
- Titanium Ti-6Al-4V: High strength-to-weight ratio; premium cost.
- POM (Delrin): Low friction, dimensionally stable.
- PEEK / ULTEM: High-performance engineering plastics suitable for high temperatures.
Lead Time Ranges
- Rapid Prototypes (Additive Manufacturing): 24–72 hours plus shipping.
- CNC Prototypes: 2–7 business days.
- Small Production Runs (10–500 pieces): Typically 1–3 weeks.
- Hard Tooling (Injection or Die Casting): 6–12+ weeks depending on complexity.
Cost Drivers
- Material cost (often the largest factor).
- Machine time and labor (setup + cycle × quantity).
- Tooling (amortized across production volume).
- Secondary operations (plating, heat treatment, coatings).
- Inspection and certification requirements.
Warranty
- Standard workmanship and material warranty (e.g., 90 days; customizable terms available).
- Nonconforming parts are handled via a defined workflow, including rework, replacement, or credit, as per SLA.
FAQs
Can I request parts made only in the UK?
- You can specify your country-of-origin preference. Please note that cost and lead times may vary depending on capacity and supplier location.
Do you provide material certificates?
- Material Test Certificates (MTCs / MTRs) are available upon request.
Which CAD formats are best?
- Mechanical Parts: STEP (.step / .stp)
- 3D Printing: STL or 3MF
- Sheet Metal / 2D Designs: DXF or DWG
How is my IP protected?
- NDAs, secure file upload portals, encrypted storage, and limited supplier file access with detailed audit logs ensure confidentiality.
Why Work With Façade Creations
- Cross-industry manufacturing capability
- Process-agnostic engineering approach
- Centralised accountability
- Scalable production capacity
- Integrated quality and logistics
Façades and architectural systems represent one area of application, supported by a broader manufacturing platform designed for versatility and scale.
