Processing Methods at Façade Creations
To be able to fully exploit the potential of high-performance plastics and materials, we use the latest technologies and manufacturing processes.
From extrusion methods, injection moulding and polyamide casting to direct forming and machining, we offer the entire spectrum of possible high-performance plastic manufacturing technologies. In the Façade Creations one-stop shop, we not only find the right technology for your application – our cross-divisional approach also enables us to combine manufacturing processes.
We will be happy to advise you individually on which process technology is the right one for your project.
Get in touch with our Processing team
(However, if you prefer to speak to someone directly? Call our aerospace team or email us and we’ll respond promptly.)
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Plastic Extrusion Expertise
The extrusion of thermoplastics has been a core part of Façade Creations’ capability for many years, allowing us to produce high-quality semi-finished products on specially developed extrusion lines. Today, extrusion of thermoplastics remains a core area of our solution portfolio. Thanks to the continuous development of the technology and the constant expansion of our product range, we now extrude profiles, filaments and customer-specific tubes and hoses in addition to semi-finished products and our thermal insulation profiles.
We support our customers as a development partner and extrusion expert in the production of small and large series. As a global operator, we meet our customers’ needs worldwide, with well-established, high-capacity PEEK extrusion capability that makes us a strong partner of choice for our customers.
Extrusion
Façade Creations is an expert in the extrusion of thermoplastics, particularly high-performance plastics. We cover the entire plastics pyramid, including high fibre content products.
Co-extrusion
We use co-extrusion to produce profiles that combine different materials and properties, such as reinforced and non-reinforced, hard and soft materials, or different colours.
Thermoplastic pultrusion
We use thermoplastic pultrusion to produce continuous fibre-reinforced profiles, which have excellent mechanical properties and can be used to replace metal.
Extruded Products & Parts
- Filaments
- Shapes
- Customised tubes
- Profiles
- Thermal insulation profiles
Processing Methods for Parts
- Cast nylon
- Direct forming
- Injection moulding
- Machining
Special Processing Methods at Façade Creations
- Toll compounding
- Composites
- Sintered plastics
Services at Façade Creations
Toll compounding
As an experienced manufacturer of high-performance compounds for technical applications, we also offer the production of tailor-made materials. Whether it’s support in process development, the adaptation of compound formulations, or the scale-up and series production of your formulations, our experienced development team will provide you with comprehensive and individual support.
Tool construction
Through our own tool construction service, we offer our customers the greatest possible flexibility and thus customised solutions, even for complex applications.
Prototype production
Our many years of experience in the production and processing of high-performance plastics, as well as our innovative way of working, guarantee the high quality of your prototypes, even with complex and difficult-to-implement geometries. We offer various processes for the production of your components, tailored to their requirements.
Small and large series production
In addition to cross-material and cross-technology consulting, we offer optimal solutions for the production of small and large series, using a variety of manufacturing and processing methods in the field of high-performance plastics.
Further processing and post-processing
- Knurling, bending, cutting
- Surface texture
- Printing/punching (e.g., branding/trademark, product name or number, batch number)
- Welding
- Machining
- Hot forming
- Ultrasonic welding
- Thermal forming
- Assembly and packaging
- Tempering to reduce internal stresses
- Conditioning to regulate the necessary moisture and physical properties
Shapes-specific services
Cut-to-size Our services for high-quality rods, plates and tubes begin with comprehensive advice on the intended application and selection of the ideal material and appropriate production technique. Semi-finished products are adapted exactly and individually to suit the application. We employ sawing, planing, grinding and contour planing to achieve a wide range of precise solutions with close tolerances.
Online tools For registered customers with a user account, we offer additional services for our semi-finished rods, plates and tubes.
